Custom Plastic Injection Molding
Hansen Plastics Corporation is proud to offer 70+ injection-molding presses carrying from 28 to 500 tons of capacity.
About Hansen Plastics
With over 50 years of experience, Hansen Plastics Corporation is a leader in custom plastic injection molding. Our commitment to quality and innovation has earned us recognition as a top supplier in the industry, including ISO 9001:2015 certification.
Our Custom Plastic Injection Molding Services
Hansen Plastics offers a comprehensive range of custom plastic injection molding services to meet your specific needs:
Horizontal Molding
Horizontal injection molding is a key service at Hansen Plastics, known for its versatility and efficiency in producing high-quality plastic components. In this process, the mold opens and closes in a horizontal direction, allowing for a wide variety of part shapes and sizes. This technique is ideal for creating parts with complex geometries while maintaining a fast cycle time and consistent quality. With our state-of-the-art machinery, we can meet the needs of various industries, ensuring precision, durability, and cost-effectiveness in every production run.
Vertical/Insert Molding
As employee owners, we are dedicated to finding the most efficient ways to help produce our high-quality products. Insert molding is the process of forming plastic pieces around other non-plastic pieces. Not only is this method extremely customizable, it is frequently used to eliminate the sub-assembly process, integrating molding and assembly into one complete molding operation. HPC has the capacity to utilize our vertical molding process to mold other components for your product, which otherwise would need to be assembled using expensive assembly equipment.
Multi-Material Molding
If you are ever searching for custom plastic molding, look no further than Hansen Plastics. At HPC, we are leading experts in the field of 2-shot and true multi-material molding thanks to our talented and diversely-skilled team members. Multi-material molding offers a 2-step process performed in a single machine, thus simplifying the production process and lowering the overall part cost. Additionally, 2-shot and multi-material molding allow the injection of two materials into the same mold, offering new design options such as different colors and textures while eliminating secondary operations, making injection molding more economical and efficient.
Our Engineering and Management staff at HPC is highly educated and experienced in the areas of plastic materials, process engineering, lean manufacturing, and tool design. Simply stated, HPC is capable of molding your most complex designs based on rock-solid expertise in tool design and manufacturing. Contact us if you have any questions about the multi-material molding process or any of our services.
Decoupled Molding
In Decoupled Molding (SM) pressure sensors are strategically located inside the mold to read the molding pressure. When the pressure reaches a recognized value, the machine transfers to a set point. This allows HPC’s molding engineers to precisely control:
- Pressure
- Shrinkage
- Dimensions
We utilize scientific Decoupled Molding (SM) in a variety of products, using sophisticated RJG software. This software integrates into the molding machine’s electronics and Hansen Plastics’ ERP business management system. Our tool design engineers take the art of molding and turn it into a true science by “instrumenting” the mold through the use of pressure transducers, all linked into our molding and business enterprise operating software.
Decoupled Molding (SM) allows process capability to be achieved beyond traditional plastic injection molding techniques. It can provide excellent process repeatability by separating the molding processes into rational stages of fill, pack, and hold. Maintaining these three stages allows our molders to build a repeatable, robust process with minimal complexity.
Why Choose Hansen Plastics for Custom Plastic Injection Molding?
Advanced Technology
Utilizing the latest in injection molding equipment and software
Expert Team
Highly skilled engineers and technicians with decades of experience
Quick Turnaround
Efficient processes to meet your deadlines
Exceptional Quality
Rigorous quality control measures ensure consistent, high-quality parts
Testimonials
“My company is in the water delivery business. My role in the company is a Senior Buyer. I have been doing business with HPC for 4 years, however, the company I represent has been doing business with HPC for over 30 years. During that time I have f... Read More
– Scott Olberding, Senior Buyer, Elkay
“My company is in the Automotive tool business. My role in the company is President. I have been doing business with HPC for 12 years. During that time I have found HPC to be Informative… Once expectations are understood, HPC is an excellent comm... Read More
– Eric Leicher, President, Motive Products
“Because of your support, we will be able to provide our guests with a safe place to sleep, food, clothing, coats, shoes, a hot shower, and laundry facilities.”... Read More
– Sarah J. Ponitz, Executive Director, Pads of Elgin
Industries We Serve with Custom Plastic Injection Molding
Our expertise in custom plastic injection molding allows us to meet the unique requirements of each industry, ensuring high-quality, tailored solutions for every client.
Appliances
We provide custom plastic injection molding solutions for the appliance industry.
Fluid Movement
Innovative plastic solutions for fluid movement and water treatment industries.
Transportation
Providing high-quality plastic components for the transportation industry.
Our Custom Plastic Injection Molding Capabilities
- Wide range of engineering-grade and commodity resins
- Production volumes from prototypes to high-volume runs
- In-house mold design and fabrication
- Value-added services like assembly and packaging
Quality You Can Trust
At Hansen Plastics, quality is built into every step of our custom plastic injection molding process:
- ISO 9001:2015 certified quality management system
- Advanced inspection equipment including CMM and vision systems
- 100% part inspection on critical components
- Material certifications and lot traceability
Ready to Start Your Custom Plastic Injection Molding Project?
Contact us today to discuss your custom plastic injection molding needs!